Accessibility Tools

Aludesign logo

OFFER

The company is able to stay successful thanks to its
skilled engineering staff and continuously modernized equipment resources.

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Aludesign logo

OFFER

We offer the full production process starting with designing and building moulds, die casting and machining aluminum elements, and ending with finishing surfaces according to customer’s individual needs.

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DESIGN AND DEVELOPMENT

We support our customers in the process of cast design. When designing moulds and pressure casting support tools, we work using CAD/CAM software such as NX/Siemens, CREO, and VERICUT. Our equipment resources include a FARO measuring arm with a scanning head and Cam 2 measure software, which makes it possible to create a model on the basis of an existing (scanned) item.

DESIGN AND DEVELOPMENT

During the design phase we are also using a software which allows us to simulate the aluminum casting process. It allows us to accurately predict how this process will look like, which in turn helps us to perfect and optimize it.

MOULD CONSTRUCTION

Our modern equipment resources include:

  • Milling machine DMU 125 monoBLOCK (5 axes)
  • Vertical machining centre DMG 1035
  • Vertical machining centre DMU 60
  • CNC milling machine MAHO (7 units)
  • High-speed milling machine Mikron Mill S 500 (for graphite electrode machining)
  • Deep hole drilling machine DEGEN
  • Wire-cut EDM (electrical discharge machine) Fanuc Robocut C800iB
  • Wire-cut EDM (electrical discharge machine) Charmilles Robofill 690
  • Sinker EDM (electrical discharge machine) AgieCharmilles FORM 30
  • 3-chamber ultrasonic cleaning system for molds FISA

Our equipment lets us form molds of the weight of up to 10 tons.

DIE CASTING

Aluminium, obtained in an energy-efficient manner, is melted in a shaft furnace with an automatic weight measurement system. We have 11 real-time controlled casting machines at our disposal, operating at a closing force of 450t to 1350t. All of our machines are equipped with automatic pouring cups, and some feature robotic sprinklers. Process automation and control of each stage thereof ensure great stability of the casting process.

CNC MACHINING

Cast parts (both raw and coated) are machined according to our customers’ requirements and guidelines, with the use of 4- and 5-axis machining centres and CNC lathes.

SURFACE FINISHES

Parts are delivered according to our customers’ demand for grit-blasted, powder-coated, polished, and chromed surfaces.

LOGISTICS

 

Our customers receive ready products. We use reusable packaging.